CARBSTYLTM: Principle

Initially, the CHARTHERMTM process was developed to solve the problem of wood treated with CCA (Chromium/Copper/Arsenic). Today, CHARTHERMTM is the only process in the World to have been developed on an industrial scale that can be used to deal with problems associated with recycling wood treated with CCA, or any other type of polluted wood.

Thereafter, the CHARTHERMTM process was being developed and optimised, it was revealed that the clean Carbon powders, the CARMATHTM and the CORBANTM, produced during this process, had very specific properties.

The CARMATHTM and the CORBANTM are raw materials that can be used for numerous applications without undergoing transformation (filtration, purification, molecular sieve, anti-static shielding,...).

Thus, the CARBSTYLTM process, derived from the CHARTHERMTM process, can be used to produce Carbon powders from different types of organic solids such as wood, of course, but also viscose, bagasse, chicken litter and other biomass, including tyres.

The CARBSTYLTM process consists of three main steps:

  • The first step consists in preparing the raw material. In the case of wood, this involves grinding. The purpose of this conditioning process is to break down the raw material so that the size and texture of the broken-down parts optimise the thermal stage of the process.
  • The second step, “Chartherisation”, is the most important part of the process. Chartherisation constitutes the thermal stage of the process during which the wood is distilled.
  • The carbonaceous product obtained at the end of the Chartherisation process, collected at the bottom of the column, is treated to be able to extract the final Carbon powder, otherwise known as CARMATHTM or CORBANTM. The refining involves a grinding stage and a separation phase.

 

The first type of substance extracted from the organic solids used to produce the Carbon mainly consists of organic material. This first separation step takes place during the Chartherisation process, and is commonly referred to as “distillation” of the organic solid. This term sums up the phenomenon that occurs during the thermal treatment, which, may we remind, is neither combustion nor thermolysis.

The product obtained at the end of the Chartherisation process is made up of inorganic materials only. More specifically, it is the Carbon matrix of the organic solid, imprisoning all of the minerals that were present in the organic solid at the beginning of the process and that group together as a result of the particular thermal treatment they are submited to during the Chartherisation.

The carbonaceous product can be used as it is for specific "Activated Carbon" applications. Nevertheless, generally, the Carbon is refined. After the refining, are obtained: on one side, a clean Carbon powder and on the other side, the other minerals. The clean Carbon powder is called: CARMATHTM for the "Activated Carbon applications" and CORBANTM for the "Carbon Black applications".

 

Carbon: CARBSTYLTM: Principle / CARBSTYLTM: Process / CARBSTYLTM: Balance / CARBSTYLTM: Environment / CORBANTM & CARMATHTM

 

Thermya - All rights reserved- 2006 - Privacy Policy - Sitemap - Contact us